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Processes

Edge-Welded Bellows Process

Individual diaphragms are formed
Inner diameter welded to form a convolution
Convolutions are welded at O.D.s to make a bellow
End-fittings are welded to the bellows to produce a complete bellows assembly.

Nickel-Deposited Bellows Process

A mandrel is contoured with convolutions and end-type configuration
MS-nickel alloy is chemically deposited onto mandrel to the required thickness
The mandrel is dissolved out to leave the thin nickel-plated bellows
End-fittings are joined to bellows by soldering or adhesive bonding to make bellows assembly

Edge-Welded Bellows Configuration

K — Bellows Axial Spring Rate. The Ratio of Force to Stroke. (Lbs./In.)
K/C — Spring Rate per Convolution.
Ae — Bellows Effective Area. Equivalent Piston Area That Produces Axial Thrust. (Sq. In.)
A/K — Bellows Pressure Sensitivity. The Amount of Stroke Per Pressure Change. (In./Psi)
P — Convolution Pitch (In.)
Nc — Number of Convolutions
Lf — Free Length of Bellows. (In.)
y — Bellows Stroke or Deflection. (In.)
ΔP — Pressure Differential Across Bellows. (Psi)
ΔV — Fluid Volume Displacement. (Cu. In.)

Deposited Bellows Configuration

Effective Area: Ae = (OD + ID)2 X .1963
Mean Diameter: φm = (OD + ID) / 2
Spring Rate: K = K/C / Nc
Free Length: Lf = Pitch X Nc
Stroke, Comp: y = Comp. Stroke/Conv. X Nc
Stroke, Ext: y = Ext. Stroke/Conv. X Nc
Stroke per PSI: A/K = Ae / Total Spring Rate
Volume Displacement: ΔV = Ae X Total Stroke
Force Output: F = K X y = ΔP X Ae
Span: Convolution Depth = (OD-ID) / 2
Comp. Length (Welded) = 3 X Mat’l Thk. X Nc

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